{"id":"0a70f75e-4f73-42f8-af67-e8bf1793bce4","slug":"osha-alliance-tech-robotic-arm-fatality-2006","kind":"fatality","headline":"OSHA: Worker crushed between robotic arm and workstation frame at Alliance Tech Systems (2006)","summary":"On July 24, 2006, an employee at Alliance Tech Systems, a producer of medium-caliber ammunition, was killed when he was crushed between a robotic arm and the frame of one of the robot's workstations, with his head pinned. He appeared to be reaching to remove scrap dropped by the robot or to activate a reset button. Investigators found no malfunction in the robot's movement. OSHA accident investigation, inspection 309473502.","occurredAt":"2006-07-24T00:00:00.000Z","reviewStatus":"reviewed","modelId":null,"deploymentId":null,"companyId":null,"dataCenterId":null,"aliases":[],"collisionRisk":"none","reviewNote":null,"severity":"catastrophic","rootCauseCategory":"human_operator_error","rootCauseDetail":null,"affectedUnitsCount":1,"affectedUnitsBasis":"exact","remediationStatus":"acknowledged","regulatoryAction":"investigation","regulatoryBody":"OSHA","propertyDamageEstimateUsd":null,"damageEstimateBasis":null,"bodilyInjurySeverity":"fatal","fatalityCount":1,"lossCostClass":null,"sourceQualityTier":1,"oshaRecordable":null,"oshaCaseNumber":null,"rootCauseDisclosed":null,"publicDisclosureDate":null,"insuranceClaimPublic":null,"formFactor":null,"latitude":null,"longitude":null,"autonomyClass":"not_applicable","legalOutcomeClass":"no_charges_reported","createdAt":"2026-06-25T10:18:54.827Z","updatedAt":"2026-07-22T00:05:01.622Z","model":null,"deployment":null,"company":null,"derived":{"status":"active"},"sources":[{"id":"6eb3dafe-24c7-4f89-a3e7-a721ac8e34ae","incidentId":"0a70f75e-4f73-42f8-af67-e8bf1793bce4","url":"https://www.osha.gov/ords/imis/accidentsearch.accident_detail?id=309473502","label":null,"publishedAt":null,"notes":null,"title":"OSHA Accident Report - Alliance Tech Systems robotic arm fatality","sourceName":"OSHA","mediaType":"article","videoId":null,"channel":null,"durationSec":null,"timestampSec":null,"createdAt":"2026-07-22T00:32:44.022Z","updatedAt":"2026-07-22T00:32:44.022Z"},{"id":"84149e69-fcd8-462f-bf92-e7b26fa35b1e","incidentId":"0a70f75e-4f73-42f8-af67-e8bf1793bce4","url":"https://web.archive.org/web/20250115130202/https://www.osha.gov/ords/imis/accidentsearch.accident_detail?id=200631406","label":null,"publishedAt":null,"notes":null,"title":"OSHA Accident Report (archived 2006-07-24) — inspection 200631406","sourceName":"OSHA (via Internet Archive)","mediaType":"article","videoId":null,"channel":null,"durationSec":null,"timestampSec":null,"createdAt":"2026-07-22T00:56:47.258Z","updatedAt":"2026-07-22T00:56:47.258Z"}],"responses":[],"statusEvents":[],"jsonLd":{"@context":"https://schema.org","@type":"NewsArticle","@id":"https://registry.deploy.report/incidents/osha-alliance-tech-robotic-arm-fatality-2006","url":"https://registry.deploy.report/incidents/osha-alliance-tech-robotic-arm-fatality-2006","headline":"OSHA: Worker crushed between robotic arm and workstation frame at Alliance Tech Systems (2006)","description":"On July 24, 2006, an employee at Alliance Tech Systems, a producer of medium-caliber ammunition, was killed when he was crushed between a robotic arm and the frame of one of the robot's workstations, with his head pinned. He appeared to be reaching to remove scrap dropped by the robot or to activate a reset button. Investigators found no malfunction in the robot's movement. OSHA accident investigation, inspection 309473502.","identifier":"0a70f75e-4f73-42f8-af67-e8bf1793bce4","datePublished":"2006-07-24T00:00:00.000Z","articleSection":"fatality","publisher":{"@id":"https://deploy.report/#organization"},"author":{"@id":"https://deploy.report/#organization"}},"framework_metadata":{"framework_schema_version":"0.1.0","verification_status":"verified","maturity_stage":null,"lifecycle_state":null,"architectural_position":{"cohort":null,"sub_cohorts":[]},"within_cohort_verified_vs_claimed_pair":null,"cap_flags":[],"verification_depth":{"sources_count":2,"primary_source_types":[]}}}