{"id":"645224b2-7138-4508-92ce-406c656211d1","slug":"swisslog-walmart-brundidge-trolley-injury-2016","kind":"injury","headline":"Swisslog employee sustained serious leg injury when struck by automated trolley at Walmart distribution center in Brundidge, Alabama","summary":"On October 18, 2016, a Swisslog Logistics employee was seriously injured when struck by an automated trolley on an Electrified Monorail System (EMS) that Swisslog had installed at Walmart Distribution Center 7019 in Brundidge, Alabama. The employee was performing maintenance when the trolley, operating at full speed with light curtains muted, struck him. OSHA cited Swisslog and Walmart for willful violations of the Lockout/Tagout standard, proposing $126,749 in penalties. An OSHRC Administrative Law Judge vacated the citations in December 2018, ruling the Secretary failed to establish the energization was unexpected and that employees were engaged in normal production operations not covered by LOTO.","occurredAt":"2016-10-18T00:00:00.000Z","reviewStatus":"reviewed","modelId":"bdfc3909-965d-4d61-a802-21b7db425876","deploymentId":"1cdcf41c-f4e1-4251-9c0b-980a7b3f89cc","companyId":"02aad0c1-de8c-43d5-b3fe-706becf366da","dataCenterId":null,"aliases":[],"collisionRisk":"none","reviewNote":null,"severity":"serious","rootCauseCategory":null,"rootCauseDetail":null,"affectedUnitsCount":null,"affectedUnitsBasis":null,"remediationStatus":null,"regulatoryAction":"investigation","regulatoryBody":"OSHA/OSHRC","propertyDamageEstimateUsd":null,"damageEstimateBasis":null,"bodilyInjurySeverity":null,"fatalityCount":null,"lossCostClass":null,"sourceQualityTier":null,"oshaRecordable":null,"oshaCaseNumber":null,"rootCauseDisclosed":null,"publicDisclosureDate":null,"insuranceClaimPublic":null,"formFactor":null,"latitude":null,"longitude":null,"autonomyClass":null,"legalOutcomeClass":"unknown","createdAt":"2026-07-18T01:02:55.839Z","updatedAt":"2026-08-09T05:30:14.099Z","model":{"id":"bdfc3909-965d-4d61-a802-21b7db425876","companyId":"02aad0c1-de8c-43d5-b3fe-706becf366da","modelName":"PillPick","slug":"swisslog-pillpick","description":"PillPick is an automated pharmacy robot that packages and barcodes oral solid medications into unit-dose bags. The latest generation, PillPick Octave, launched in July 2025 with advanced unit-dose packaging capabilities for improved medication safety in hospital pharmacies.","formFactor":"other","industryVertical":null,"environment":null,"maturityStage":"production","lifecycleState":"active","supersededByModelId":null,"specs":{"class":"unit-dose pharmacy automation system","capacity":"~51,060 unit doses (Octave)"},"manufacturerSerial":null,"reviewStatus":"reviewed","sources":[{"url":"https://www.swisslog-healthcare.com/en-us/products-and-services/pharmacy-automation/pillpick-automated-packaging-and-dispensing-system","sourceName":"Swisslog Healthcare"}],"aliases":[],"collisionRisk":"low","reviewNote":null,"manufacturerTermForTeleop":null,"keyFacts":[{"label":"Capacity","value":"~51,060 unit doses (Octave)"},{"label":"Class","value":"unit-dose pharmacy automation system"},{"label":"Application","value":"hospital pharmacies"},{"label":"Functions","value":"packaging, storage, and dispensing"},{"label":"Labeling","value":"each pill packaged and labeled with a unique serial number"},{"label":"Supports","value":"automated dispensing and bedside verification"}],"createdAt":"2026-06-24T09:23:17.103Z","updatedAt":"2026-07-18T01:02:19.136Z","unitsInFieldClaimed":null,"unitsInFieldVerified":null,"unitsManufacturedClaimed":null,"unitsManufacturedVerified":null,"unitsAsOf":null,"unitsSource":null,"salesModel":null,"priceUndisclosedSince":null,"autonomyClass":null,"autonomyStatement":null,"autonomyStatementSource":null,"demoForensics":null,"exportControlClass":null,"minCommitment":null,"warrantyTerms":null,"serviceModel":null,"productionRateClaimed":null,"productionRateEvidenced":null,"teleopRatioDisclosed":null,"interventionRateDisclosed":null},"deployment":{"id":"1cdcf41c-f4e1-4251-9c0b-980a7b3f89cc","modelId":"bdfc3909-965d-4d61-a802-21b7db425876","versionId":null,"locationId":"d11751e5-a697-44c6-afb5-23178f3d9515","operatorId":"02aad0c1-de8c-43d5-b3fe-706becf366da","ownerId":null,"slug":"swisslog-sirio-libanes-sao-paulo-brazil","status":"operational","firstSeen":"2014-01-01T00:00:00.000Z","statusChangeReason":null,"contractType":null,"pilotOutcome":null,"endedAt":null,"unitsOnSite":null,"tasksPerformed":["material_handling"],"shiftStructure":null,"hoursPerDay":8,"siteType":"hospital","operatorConfirmed":null,"humanSupervisionOnsite":null,"locationPrecisionTier":"verified_coordinates","deploymentScale":"medium_11_100","siteEnvironment":"indoor","operatorType":null,"sourceQualityTier":2,"manufacturerSerial":null,"reviewStatus":"reviewed","sources":[{"url":"https://pmc.ncbi.nlm.nih.gov/articles/PMC9234249/","name":"Exploratory Research in Clinical and Social Pharmacy","title":"Automation of a tertiary hospital pharmacy drug dispensing system"}],"notes":"Hospital Sírio-Libanês in São Paulo implemented PillPick and BoxPicker systems. One of only four hospitals in Brazil with these systems at time of deployment.","keyFacts":[],"reviewNote":null,"exposureHours":null,"deploymentMilesEstimate":null,"exposureBasis":null,"customerSegment":"healthcare","scaleTier":"commercial_10_99","contractValueUsd":null,"contractValueBasis":null,"customerCompanyId":null,"customerExternalName":null,"createdAt":"2026-08-14T13:43:58.505Z","updatedAt":"2026-08-21T17:10:16.190Z"},"company":{"id":"02aad0c1-de8c-43d5-b3fe-706becf366da","name":"Swisslog","slug":"swisslog","description":"Swisslog is a Swiss warehouse automation and hospital logistics company headquartered in Buchs, Switzerland. A subsidiary of [KUKA](https://www.kuka.com), it designs automated material handling systems, AGVs, and robotic pharmacy automation for distribution centers and healthcare facilities worldwide. 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The employee was performing maintenance when the trolley, operating at full speed with light curtains muted, struck him. OSHA cited Swisslog and Walmart for willful violations of the Lockout/Tagout standard, proposing $126,749 in penalties. An OSHRC Administrative Law Judge vacated the citations in December 2018, ruling the Secretary failed to establish the energization was unexpected and that employees were engaged in normal production operations not covered by LOTO.","identifier":"645224b2-7138-4508-92ce-406c656211d1","datePublished":"2016-10-18T00:00:00.000Z","articleSection":"injury","publisher":{"@id":"https://deploy.report/#organization"},"author":{"@id":"https://deploy.report/#organization"}},"framework_metadata":{"framework_schema_version":"0.1.0","verification_status":"verified","maturity_stage":null,"lifecycle_state":null,"architectural_position":{"cohort":null,"sub_cohorts":[]},"within_cohort_verified_vs_claimed_pair":null,"cap_flags":[],"verification_depth":{"sources_count":2,"primary_source_types":[]}}}