{"id":"f34c0007-2c91-4722-a744-56b32f67fb11","slug":"agility-digit-promat-collapse-2023","kind":"malfunction","headline":"Agility Digit collapsed mid-pick during a live ProMat 2023 warehouse demo","summary":"At ProMat 2023 (Chicago, Mar 20-23 2023), after more than 20 hours of live demonstrations, an Agility Digit stopped mid-pick and fell. Agility attributed it to a previously-unseen arm encoder bug and subsequently patched the behavior so the arm freezes and the robot stays upright rather than falling. No injury or third-party damage. Bar note: a documented demo malfunction (not an operational deployment injury), included for its named root cause and shipped vendor remediation. Cap-flag: exact day within ProMat undetermined.","occurredAt":"2023-03-21T12:00:00.000Z","reviewStatus":"reviewed","modelId":"ec386dec-4329-4776-9bf9-d2ac74abddd5","deploymentId":"1034ef08-910a-493b-910c-4f082a821263","companyId":"78e42c22-f8b8-4197-b71e-cdd6b64f9aac","dataCenterId":null,"aliases":[],"collisionRisk":"none","reviewNote":null,"severity":"minor","rootCauseCategory":"mechanical_failure","rootCauseDetail":"After 20+ hours of demos, Digit stopped mid-pick and fell; attributed to a previously-unseen arm encoder bug. Vendor shipped a fix (arm freezes / robot stays upright). No injury or third-party damage.","affectedUnitsCount":1,"affectedUnitsBasis":"exact","remediationStatus":"remediated","regulatoryAction":"none","regulatoryBody":null,"propertyDamageEstimateUsd":null,"damageEstimateBasis":null,"bodilyInjurySeverity":null,"fatalityCount":null,"lossCostClass":null,"sourceQualityTier":null,"oshaRecordable":null,"oshaCaseNumber":null,"rootCauseDisclosed":null,"publicDisclosureDate":null,"insuranceClaimPublic":null,"formFactor":"humanoid","latitude":{"s":1,"e":1,"d":[43,1928000]},"longitude":{"s":-1,"e":1,"d":[80,7542000]},"autonomyClass":null,"legalOutcomeClass":"unknown","createdAt":"2026-06-04T19:47:30.513Z","updatedAt":"2026-07-21T23:41:31.580Z","model":{"id":"ec386dec-4329-4776-9bf9-d2ac74abddd5","companyId":"78e42c22-f8b8-4197-b71e-cdd6b64f9aac","modelName":"Digit","slug":"digit","description":"Agility Robotics' bipedal humanoid designed for warehouse and logistics work, carrying up to 16 kg per cycle on a 4-hour battery. Amazon began testing Digit in October 2023 for tote recycling at a fulfillment R&D center south of Seattle; GXO Logistics signed a multi-year deployment agreement in June 2024 and logged over 100,000 totes moved by November 2025; Mercado Libre deployed Digit at its San Antonio, Texas fulfillment center in late 2025. Agility's RoboFab facility in Salem, Oregon (70,000 sq ft, targeting 10,000-plus units per year at scale) opened in 2023 as the world's first dedicated humanoid robot manufacturing factory.","formFactor":"humanoid","industryVertical":null,"environment":null,"maturityStage":"commercial","lifecycleState":"active","supersededByModelId":null,"specs":{"runtime":"4 h","height_cm":175,"max_speed":"5 km/h","weight_kg":65,"payload_kg":16,"application":"tote handling, material flow, logistics","battery_hours":4,"key_customers":"Amazon, GXO Logistics, Mercado Libre","totes_moved_milestone":"100,000+ (GXO Flowery Branch GA, confirmed Nov 2025)","manufacturing_facility":"RoboFab, Salem, Oregon (70,000 sq ft)","manufacturing_capacity_target":"10,000+ units per year at scale"},"manufacturerSerial":null,"reviewStatus":"reviewed","sources":[{"url":"https://www.agilityrobotics.com/robots","label":"Agility Robotics — Digit","title":"Agility Robotics — Digit","mediaType":"article","sourceName":"Agility Robotics","publishedAt":"2026-01-01"},{"url":"https://en.wikipedia.org/wiki/Digit_(robot)","label":"Digit (robot) — Wikipedia","title":"Digit (robot) — Wikipedia","mediaType":"article","sourceName":"Wikipedia","publishedAt":"2026-01-01"},{"url":"https://www.agilityrobotics.com/content/opening-robofab-worlds-first-factory-for-humanoid-robots","title":"Opening RoboFab: world's first humanoid-robot factory (Salem OR, >10,000/yr)","mediaType":"article","sourceName":"Agility Robotics"},{"url":"https://www.agilityrobotics.com/content/gxo-signs-industry-first-multi-year-agreement-with-agility-robotics","label":"GXO Signs Industry-First Multi-Year Agreement with Agility Robotics","title":"GXO Signs Industry-First Multi-Year Agreement with Agility Robotics","mediaType":"article","sourceName":"Agility Robotics (official)","publishedAt":"2024-06-27"},{"url":"https://www.agilityrobotics.com/content/agility-robotics-broadens-relationship-with-amazon","title":"Agility broadens relationship with Amazon (fulfillment-center testing)","mediaType":"article","sourceName":"Agility Robotics"},{"url":"https://gxo.com/news_article/gxo-signs-industry-first-multi-year-agreement-with-agility-robotics/","title":"GXO industry-first multi-year agreement with Agility (customer-side confirmation)","mediaType":"article","sourceName":"GXO Logistics"},{"url":"https://www.therobotreport.com/agility-robotics-digit-humanoid-lands-first-official-job/","title":"Agility's Digit lands first official job (GXO/Spanx; specs 5'9\", 140 lb)","mediaType":"article","sourceName":"The Robot Report"},{"url":"https://techcrunch.com/2023/10/18/amazon-begins-testing-agilitys-digit-robot-for-warehouse-work/","label":"Amazon begins testing Agility's Digit robot for warehouse work","title":"Amazon begins testing Agility's Digit robot for warehouse work","mediaType":"article","sourceName":"TechCrunch","publishedAt":"2023-10-18"},{"url":"https://www.cnbc.com/2023/09/18/agility-robotics-is-opening-a-humanoid-robot-factory-.html","title":"Agility Robotics opening a humanoid-robot factory (RoboFab Salem)","mediaType":"article","sourceName":"CNBC"},{"url":"https://www.therobotreport.com/rbr50-company-2025/digit-is-first-humanoid-deployed-in-a-commercial-application/","title":"Digit is first humanoid deployed in a commercial application (RBR50 2025)","mediaType":"article","sourceName":"The Robot Report"},{"url":"https://www.aboutamazon.com/news/operations/amazon-introduces-new-robotics-solutions","label":"Amazon introduces new robotics solutions to support employees","title":"Amazon introduces new robotics solutions to support employees","mediaType":"article","sourceName":"About Amazon (official)","publishedAt":"2023-10-18"},{"url":"https://www.agilityrobotics.com/content/digit-moves-over-100k-totes","label":"Digit Moves Over 100K Totes","title":"Digit Moves Over 100K Totes","mediaType":"article","sourceName":"Agility Robotics (official)","publishedAt":"2025-11-20"},{"url":"https://www.digitalcommerce360.com/2025/12/10/mercado-libre-agility-robotics-texas-fulfillment-center/","label":"Mercado Libre deploys Agility Robotics Digit humanoid at Texas fulfillment center","title":"Mercado Libre deploys Agility Robotics Digit humanoid at Texas fulfillment center","mediaType":"article","sourceName":"Digital Commerce 360","publishedAt":"2025-12-10"},{"url":"https://humanoid.guide/product/digit/","title":"Agility Robotics Digit Specs","sourceName":"Humanoid Guide"}],"aliases":["Agility Digit"],"collisionRisk":"low","reviewNote":null,"manufacturerTermForTeleop":null,"keyFacts":[{"label":"Payload and battery (company-claimed)","value":"16 kg payload; about 4 hours of battery."},{"label":"Application (company-claimed)","value":"Logistics material handling, totes and bins."},{"label":"Price (sources differ)","value":"About $250,000 purchase for earlier versions; RaaS reported at $2,000 to $4,000 per month."},{"label":"Compute (company-claimed)","value":"NVIDIA Jetson Thor in Gen 6; Jetson in Gen 5."},{"label":"Manufacturing (company-claimed)","value":"About 80% US-sourced parts, assembled in Salem, Oregon."},{"label":"Work hours (company-claimed)","value":"65,000+ hours logged in real workplaces."},{"label":"Customers (reported, unconfirmed)","value":"Amazon, GXO, Spanx and Otter Products."}],"createdAt":"2026-05-25T17:24:20.112Z","updatedAt":"2026-10-12T22:01:07.396Z","unitsInFieldClaimed":75,"unitsInFieldVerified":null,"unitsManufacturedClaimed":1000,"unitsManufacturedVerified":null,"unitsAsOf":"2026-07-08T00:00:00.000Z","unitsSource":[{"url":"https://newmarketpitch.com/blogs/news/humanoid-robotics-digit-deployment-tracker","label":"~75 units deployed, one high-duty site, four commercial agreements"},{"url":"https://www.geekwire.com/2026/digit-maker-agility-robotics-to-go-public-in-2-5b-deal-heres-what-the-filings-say-about-its-finances/","label":"$300M+ in booked multi-year revenue"},{"url":"https://www.agilityrobotics.com/content/agility-robotics-to-go-public-through-merger-with-churchill-capital-corp-xi","label":"Digit is commercially deployed with leading enterprises"}],"salesModel":"raas_lease","priceUndisclosedSince":null,"autonomyClass":null,"autonomyStatement":null,"autonomyStatementSource":null,"demoForensics":null,"exportControlClass":null,"minCommitment":null,"warrantyTerms":null,"serviceModel":null,"productionRateClaimed":null,"productionRateEvidenced":null,"teleopRatioDisclosed":null,"interventionRateDisclosed":null},"deployment":{"id":"1034ef08-910a-493b-910c-4f082a821263","modelId":"ec386dec-4329-4776-9bf9-d2ac74abddd5","versionId":null,"locationId":"0b7f16f7-9f8c-4105-b458-f98c50d360ef","operatorId":"78e42c22-f8b8-4197-b71e-cdd6b64f9aac","ownerId":null,"slug":"digit-gxo-spanx-atlanta","status":"operational","firstSeen":"2024-06-01T00:00:00.000Z","statusChangeReason":null,"contractType":null,"pilotOutcome":null,"endedAt":null,"unitsOnSite":3,"tasksPerformed":["manipulation"],"shiftStructure":null,"hoursPerDay":8,"siteType":"warehouse","operatorConfirmed":null,"humanSupervisionOnsite":null,"locationPrecisionTier":"verified_coordinates","deploymentScale":"small_2_10","siteEnvironment":"indoor","operatorType":"maker_operated","sourceQualityTier":2,"manufacturerSerial":null,"reviewStatus":"reviewed","sources":[{"url":"https://www.agilityrobotics.com/content/digit-deployed-at-gxo-in-historic-humanoid-raas-agreement","title":"Digit Deployed at GXO in Historic Humanoid RaaS Agreement"}],"notes":"Agility Robotics Digit humanoid robots deployed at GXO Logistics warehouse serving Spanx near Atlanta. First commercial humanoid RaaS deployment. Digit moves totes in logistics operations. Multi-year agreement.","keyFacts":[{"label":"Customer","value":"GXO Logistics (for Spanx)"},{"label":"Agreement type","value":"Robots-as-a-Service (RaaS), multi-year"},{"label":"Task","value":"Tote movement, logistics fulfillment"},{"label":"Milestone","value":"First humanoid robot in live workplace (June 2024)"}],"reviewNote":null,"exposureHours":null,"deploymentMilesEstimate":null,"exposureBasis":null,"customerSegment":"logistics","scaleTier":"pilot_lt10","contractValueUsd":null,"contractValueBasis":null,"customerCompanyId":null,"customerExternalName":null,"createdAt":"2026-08-09T23:51:32.471Z","updatedAt":"2026-08-14T13:33:23.512Z"},"company":{"id":"78e42c22-f8b8-4197-b71e-cdd6b64f9aac","name":"Agility Robotics","slug":"agility-robotics","description":"American humanoid robotics company best known for Digit, a bipedal warehouse/logistics humanoid. Among the earliest to pursue real commercial deployments (e.g., warehouse logistics pilots, and a reported Robots-as-a-Service agreement with [Toyota motor](/companies/toyota-motor) Manufacturing Canada). Operates a humanoid manufacturing facility ('RoboFab').","status":"private","founded":2015,"hq":"Salem, OR, USA","hqLat":44.9391565,"hqLng":-123.033121,"hqGeocodedAt":"2026-08-05T00:50:33.360Z","hqAddress":null,"hqPrecision":null,"website":"agilityrobotics.com","fundingTotal":"1778000000","type":"hardware","roles":["robot_maker","robot_operator"],"reviewStatus":"reviewed","heatIndex":90,"lifecycleState":"active","supersededByCompanyId":null,"sources":[{"url":"https://www.agilityrobotics.com/","title":"Agility Robotics — company website","sourceName":"Agility Robotics","publishedAt":"2026-01-01"},{"url":"https://en.wikipedia.org/wiki/Agility_Robotics","title":"Agility Robotics — Wikipedia","sourceName":"Wikipedia","publishedAt":"2026-01-01"},{"url":"https://www.agilityrobotics.com/content/opening-robofab-worlds-first-factory-for-humanoid-robots","title":"Agility Robotics (official) - opening RoboFab, the world's first factory for humanoid robots (Salem, OR; 10,000+ units/yr capacity)","sourceName":"Agility Robotics (official)"},{"url":"https://www.geekwire.com/2025/agility-robotics-reportedly-raising-400m-for-humanoid-warehouse-robots/","title":"Agility Robotics raising $400M Series C for humanoid warehouse robots (~$1.75B pre-money; March 2025)","sourceName":"GeekWire"},{"url":"https://www.agilityrobotics.com/content/agility-robotics-announces-strategic-investment-and-agreement-with-motion-technology-company-schaeffler-group","title":"Agility announces strategic investment and purchase agreement with Schaeffler Group (2025)","sourceName":"Agility Robotics (official)"},{"url":"https://www.agilityrobotics.com/content/agility-robotics-appoints-peggy-johnson-as-chief-executive-officer","title":"Agility Robotics appoints Peggy Johnson as CEO (2024)","sourceName":"Agility Robotics (official)"},{"url":"https://www.agilityrobotics.com/content/gxo-signs-industry-first-multi-year-agreement-with-agility-robotics","title":"GXO signs industry-first multi-year agreement with Agility (June 2024)","sourceName":"Agility Robotics (official)"},{"url":"https://investors.gxo.com/news-releases/news-release-details/gxo-signs-industry-first-multi-year-agreement-agility-robotics","title":"GXO signs industry-first multi-year agreement with Agility Robotics (June 27, 2024)","sourceName":"GXO Logistics (investor relations)"},{"url":"https://www.therobotreport.com/agility-robotics-digit-humanoid-lands-first-official-job/","title":"Agility Robotics Digit humanoid lands its first official job (Spanx via GXO RaaS) (June 2024)","sourceName":"The Robot Report"},{"url":"https://www.therobotreport.com/schaeffler-plans-global-use-agility-robotics-digit-humanoid/","title":"Schaeffler plans global use of Agility Robotics Digit humanoid (2025)","sourceName":"The Robot Report"},{"url":"https://www.automationworld.com/factory/robotics/news/55251926/schaeffler-group-invests-and-agrees-to-purchase-agility-robotics-humanoids","title":"Schaeffler Group invests in and agrees to purchase Agility Robotics humanoids (2025)","sourceName":"Automation World"},{"url":"https://siliconangle.com/2025/04/01/humanoid-robot-creator-agility-robotics-targets-400m-funding-round/","title":"Agility Robotics targets $400M round at $1.75B valuation (Apr 1, 2025)","sourceName":"SiliconANGLE"},{"url":"https://time.com/collections/time100-ai-2025/7305848/peggy-johnson/","title":"Peggy Johnson (Agility CEO), TIME100 AI 2025 profile","sourceName":"TIME"},{"url":"https://www.businesswire.com/news/home/20260929718472/en/Agility-Robotics-Announces-New-Directors-for-Planned-Public-Company-Board","title":"Agility Robotics Announces New Directors for Planned Public-Company Board","sourceName":"Business Wire (Agility Robotics)","publishedAt":"2026-09-29"},{"url":"https://agilityrobotics.com/content/agility-robotics-announces-new-directors-for-planned-public-company-board","title":"Agility Robotics Announces New Directors for Planned Public-Company Board","sourceName":"Agility Robotics","publishedAt":"2026-09-29"},{"url":"https://x.com/Gykiwi03/status/2105089470467039242","title":"Secondary: Agility Robotics expected directors for planned public-company board (links BusinessWire)","sourceName":"X (@Gykiwi03)","publishedAt":"2026-09-29"},{"url":"https://www.humanoidsdaily.com/news/agility-investor-day-digit-5-launch-costs-and-a-300m-order-that-unlocks-skill-by-skill","title":"Agility's Investor Day: Digit 5 Launches at a $150,000 Bill of Materials, and Its $300M Order Unlocks Skill by Skill","sourceName":"Humanoids Daily","publishedAt":"2026-10-06"},{"url":"https://www.sec.gov/Archives/edgar/data/2074973/000121390026107259/ea030784201ex99-1.htm","title":"Agility Robotics Analyst & Investor Day presentation (Churchill Capital Corp XI Form 8-K/425, Exhibit 99.1)","sourceName":"SEC EDGAR (Churchill Capital Corp XI)","publishedAt":"2026-10-06"},{"url":"https://x.com/antopatrex1/status/2108200653071994929","title":"Agility Digit 5 BOM target","sourceName":"X/@antopatrex1","publishedAt":"2026-10-08"},{"url":"https://www.sec.gov/cgi-bin/browse-edgar?action=getcompany&CIK=0002074973&type=EFFECT","title":"Churchill Capital Corp XI notice of effectiveness, Form S-4 (File No. 333-298781)","sourceName":"SEC EDGAR","publishedAt":"2026-10-14"},{"url":"https://www.agilityrobotics.com/content/agility-robotics-and-churchill-capital-corp-xi-s-4-registration-statement-declared-effective-by-sec-in-connection-with-proposed-business-combination","title":"Agility Robotics and Churchill Capital Corp XI S-4 Registration Statement Declared Effective by SEC","sourceName":"Agility Robotics","publishedAt":"2026-10-13"}],"keyFacts":[{"label":"Robot","value":"Digit, a bipedal humanoid for logistics, the first commercially deployed humanoid (robots-as-a-service)."},{"label":"Customers","value":"GXO (Spanx warehouse, Georgia), Amazon testing and Toyota; 30+ companies in deployment talks (Jul 2026)."},{"label":"GXO milestone","value":"Digit has moved 100,000+ totes at a GXO facility."},{"label":"RaaS fleet","value":"About 1,000 robots."},{"label":"Manufacturing","value":"RoboFab in Salem, Oregon, about 10,000 units a year; 80% US-sourced parts with proprietary leg actuators."},{"label":"Fremont training center","value":"60,000 sq ft Digit training facility, opened July 2026."},{"label":"Fleet software","value":"Agility Arc cloud fleet management."},{"label":"SPAC merger (pending)","value":"With Churchill Capital Corp XI at a $2.5B valuation and $620M+ gross proceeds, announced Jun 24 2026; to trade on Nasdaq as AGLT."},{"label":"Board (company-claimed)","value":"Sep 2026: Merline Saintil joins now; Derek Aberle and Pierre Gentin join at closing, alongside Peggy Johnson and Damion Shelton."},{"label":"Digit 5 (company-claimed)","value":"Oct 2026: Early access H1 2027, general availability end of 2027; designed to work outside robot-only zones."},{"label":"Digit 5 cost (company-claimed)","value":"Oct 2026: Bill of materials about $150k at launch, targeting $30k at 10,000 units a year; Digit 4 is about $125k. Targets may not be met."},{"label":"S-4 effective (SEC, Oct 2026)","value":"The SEC declared the joint S-4 with Churchill Capital Corp XI effective on Oct 13 2026. Churchill XI shareholders vote on the merger on Nov 2 2026."}],"aliases":["Agility","Agility Robotics Inc","Digit robot","Agility Digit","Cassie robot"],"collisionRisk":"low","reviewNote":null,"atsProvider":"greenhouse","atsSlug":"agilityrobotics","factoryLocations":null,"manufacturingCapacity":null,"orgType":null,"burnSignal":null,"litigationEvents":null,"insurancePostureDisclosed":null,"unitEconomicsDisclosed":null,"tickerSymbol":null,"stockExchange":null,"secCik":null,"revenueUsd":null,"revenueBasis":null,"revenueAsOf":null,"employeeCount":452,"employeeCountBasis":null,"employeeCountAsOf":null,"marketCapUsd":null,"marketCapAsOf":null,"marketCapSource":null,"createdAt":"2026-05-25T17:24:17.665Z","updatedAt":"2026-10-14T15:57:31.657Z"},"derived":{"status":"active"},"sources":[{"id":"75bf8709-d385-415d-b648-8a53d36bc8b0","incidentId":"f34c0007-2c91-4722-a744-56b32f67fb11","url":"https://spectrum.ieee.org/falling-robots","label":"IEEE Spectrum","publishedAt":null,"notes":null,"title":null,"sourceName":null,"mediaType":"article","videoId":null,"channel":null,"durationSec":null,"timestampSec":null,"createdAt":"2026-06-04T19:47:30.513Z","updatedAt":"2026-06-04T19:47:30.513Z"},{"id":"17ac73c2-a641-4695-9354-f6645a4b9519","incidentId":"f34c0007-2c91-4722-a744-56b32f67fb11","url":"https://www.techtimes.com/articles/290843/20230426/agility-robotics-digit-warehouse-bot-collapses-20-hours-live-demos.htm","label":"Tech Times","publishedAt":null,"notes":null,"title":null,"sourceName":null,"mediaType":"article","videoId":null,"channel":null,"durationSec":null,"timestampSec":null,"createdAt":"2026-06-04T19:47:30.513Z","updatedAt":"2026-06-04T19:47:30.513Z"}],"responses":[],"statusEvents":[],"jsonLd":{"@context":"https://schema.org","@type":"NewsArticle","@id":"https://registry.deploy.report/incidents/agility-digit-promat-collapse-2023","url":"https://registry.deploy.report/incidents/agility-digit-promat-collapse-2023","headline":"Agility Digit collapsed mid-pick during a live ProMat 2023 warehouse demo","description":"At ProMat 2023 (Chicago, Mar 20-23 2023), after more than 20 hours of live demonstrations, an Agility Digit stopped mid-pick and fell. Agility attributed it to a previously-unseen arm encoder bug and subsequently patched the behavior so the arm freezes and the robot stays upright rather than falling. No injury or third-party damage. Bar note: a documented demo malfunction (not an operational deployment injury), included for its named root cause and shipped vendor remediation. Cap-flag: exact day within ProMat undetermined.","identifier":"f34c0007-2c91-4722-a744-56b32f67fb11","datePublished":"2023-03-21T12:00:00.000Z","articleSection":"malfunction","publisher":{"@id":"https://deploy.report/#organization"},"author":{"@id":"https://deploy.report/#organization"}},"framework_metadata":{"framework_schema_version":"0.1.0","verification_status":"verified","maturity_stage":null,"lifecycle_state":null,"architectural_position":{"cohort":null,"sub_cohorts":[]},"within_cohort_verified_vs_claimed_pair":null,"cap_flags":[],"verification_depth":{"sources_count":2,"primary_source_types":["secondary-industry-publication"]}}}