{"id":"f34c0007-2c91-4722-a744-56b32f67fb11","slug":"agility-digit-promat-collapse-2023","kind":"malfunction","headline":"Agility Digit collapsed mid-pick during a live ProMat 2023 warehouse demo","summary":"At ProMat 2023 (Chicago, Mar 20-23 2023), after more than 20 hours of live demonstrations, an Agility Digit stopped mid-pick and fell. Agility attributed it to a previously-unseen arm encoder bug and subsequently patched the behavior so the arm freezes and the robot stays upright rather than falling. No injury or third-party damage. Bar note: a documented demo malfunction (not an operational deployment injury), included for its named root cause and shipped vendor remediation. Cap-flag: exact day within ProMat undetermined.","occurredAt":"2023-03-21T12:00:00.000Z","reviewStatus":"reviewed","modelId":"ec386dec-4329-4776-9bf9-d2ac74abddd5","deploymentId":null,"companyId":"78e42c22-f8b8-4197-b71e-cdd6b64f9aac","aliases":[],"collisionRisk":"none","reviewNote":null,"severity":"minor","rootCauseCategory":"mechanical_failure","rootCauseDetail":"After 20+ hours of demos, Digit stopped mid-pick and fell; attributed to a previously-unseen arm encoder bug. Vendor shipped a fix (arm freezes / robot stays upright). No injury or third-party damage.","affectedUnitsCount":1,"affectedUnitsBasis":"exact","remediationStatus":"remediated","regulatoryAction":"none","regulatoryBody":null,"propertyDamageEstimateUsd":null,"damageEstimateBasis":null,"bodilyInjurySeverity":null,"fatalityCount":null,"lossCostClass":null,"sourceQualityTier":null,"oshaRecordable":null,"oshaCaseNumber":null,"rootCauseDisclosed":null,"publicDisclosureDate":null,"insuranceClaimPublic":null,"createdAt":"2026-06-04T19:47:30.513Z","updatedAt":"2026-06-24T23:33:41.852Z","model":{"id":"ec386dec-4329-4776-9bf9-d2ac74abddd5","companyId":"78e42c22-f8b8-4197-b71e-cdd6b64f9aac","modelName":"Digit","slug":"digit","description":"Agility Robotics' bipedal humanoid designed for warehouse and logistics work, carrying up to 16 kg per cycle on a 4-hour battery. Amazon began testing Digit in October 2023 for tote recycling at a fulfillment R&D center south of Seattle; GXO Logistics signed a multi-year deployment agreement in June 2024 and logged over 100,000 totes moved by November 2025; Mercado Libre deployed Digit at its San Antonio, Texas fulfillment center in late 2025. Agility's RoboFab facility in Salem, Oregon (70,000 sq ft, targeting 10,000-plus units per year at scale) opened in 2023 as the world's first dedicated humanoid robot manufacturing factory.","formFactor":"humanoid","industryVertical":null,"environment":null,"maturityStage":"commercial","lifecycleState":"active","supersededByModelId":null,"specs":{"runtime":"4 h","height_cm":175,"max_speed":"5 km/h","weight_kg":65,"payload_kg":16,"application":"tote handling, material flow, logistics","battery_hours":4,"key_customers":"Amazon, GXO Logistics, Mercado Libre","totes_moved_milestone":"100,000+ (GXO Flowery Branch GA, confirmed Nov 2025)","manufacturing_facility":"RoboFab, Salem, Oregon (70,000 sq ft)","manufacturing_capacity_target":"10,000+ units per year at scale"},"manufacturerSerial":null,"reviewStatus":"reviewed","sources":[{"url":"https://www.agilityrobotics.com/robots","label":"Agility Robotics — Digit","title":"Agility Robotics — Digit","mediaType":"article","sourceName":"Agility Robotics","publishedAt":"2026-01-01"},{"url":"https://en.wikipedia.org/wiki/Digit_(robot)","label":"Digit (robot) — Wikipedia","title":"Digit (robot) — Wikipedia","mediaType":"article","sourceName":"Wikipedia","publishedAt":"2026-01-01"},{"url":"https://www.agilityrobotics.com/content/opening-robofab-worlds-first-factory-for-humanoid-robots","title":"Opening RoboFab: world's first humanoid-robot factory (Salem OR, >10,000/yr)","mediaType":"article","sourceName":"Agility Robotics"},{"url":"https://www.agilityrobotics.com/content/gxo-signs-industry-first-multi-year-agreement-with-agility-robotics","label":"GXO Signs Industry-First Multi-Year Agreement with Agility Robotics","title":"GXO Signs Industry-First Multi-Year Agreement with Agility Robotics","mediaType":"article","sourceName":"Agility Robotics (official)","publishedAt":"2024-06-27"},{"url":"https://www.agilityrobotics.com/content/agility-robotics-broadens-relationship-with-amazon","title":"Agility broadens relationship with Amazon (fulfillment-center testing)","mediaType":"article","sourceName":"Agility Robotics"},{"url":"https://gxo.com/news_article/gxo-signs-industry-first-multi-year-agreement-with-agility-robotics/","title":"GXO industry-first multi-year agreement with Agility (customer-side confirmation)","mediaType":"article","sourceName":"GXO Logistics"},{"url":"https://www.therobotreport.com/agility-robotics-digit-humanoid-lands-first-official-job/","title":"Agility's Digit lands first official job (GXO/Spanx; specs 5'9\", 140 lb)","mediaType":"article","sourceName":"The Robot Report"},{"url":"https://techcrunch.com/2023/10/18/amazon-begins-testing-agilitys-digit-robot-for-warehouse-work/","label":"Amazon begins testing Agility's Digit robot for warehouse work","title":"Amazon begins testing Agility's Digit robot for warehouse work","mediaType":"article","sourceName":"TechCrunch","publishedAt":"2023-10-18"},{"url":"https://www.cnbc.com/2023/09/18/agility-robotics-is-opening-a-humanoid-robot-factory-.html","title":"Agility Robotics opening a humanoid-robot factory (RoboFab Salem)","mediaType":"article","sourceName":"CNBC"},{"url":"https://www.therobotreport.com/rbr50-company-2025/digit-is-first-humanoid-deployed-in-a-commercial-application/","title":"Digit is first humanoid deployed in a commercial application (RBR50 2025)","mediaType":"article","sourceName":"The Robot Report"},{"url":"https://www.aboutamazon.com/news/operations/amazon-introduces-new-robotics-solutions","label":"Amazon introduces new robotics solutions to support employees","title":"Amazon introduces new robotics solutions to support employees","mediaType":"article","sourceName":"About Amazon (official)","publishedAt":"2023-10-18"},{"url":"https://www.agilityrobotics.com/content/digit-moves-over-100k-totes","label":"Digit Moves Over 100K Totes","title":"Digit Moves Over 100K Totes","mediaType":"article","sourceName":"Agility Robotics (official)","publishedAt":"2025-11-20"},{"url":"https://www.digitalcommerce360.com/2025/12/10/mercado-libre-agility-robotics-texas-fulfillment-center/","label":"Mercado Libre deploys Agility Robotics Digit humanoid at Texas fulfillment center","title":"Mercado Libre deploys Agility Robotics Digit humanoid at Texas fulfillment center","mediaType":"article","sourceName":"Digital Commerce 360","publishedAt":"2025-12-10"},{"url":"https://humanoid.guide/product/digit/","title":"Agility Robotics Digit Specs","sourceName":"Humanoid Guide"}],"aliases":["Agility Digit"],"collisionRisk":"low","reviewNote":null,"manufacturerTermForTeleop":null,"keyFacts":[{"label":"Payload","value":"16 kg"},{"label":"Battery life","value":"4 hours"},{"label":"Drive type","value":"bipedal"},{"label":"Application","value":"logistics material handling"},{"label":"Price","value":"~$250,000 (purchase) or $2,000-$4,000/month (RaaS)"},{"label":"Availability","value":"RaaS available — contact Agility Robotics sales. Under 2-year ROI vs human at $30/hr."},{"label":"Pricing model","value":"RaaS (Robot-as-a-Service) or purchase"}],"createdAt":"2026-05-25T17:24:20.112Z","updatedAt":"2026-07-15T13:21:51.595Z","unitsInFieldClaimed":75,"unitsInFieldVerified":null,"unitsManufacturedClaimed":1000,"unitsManufacturedVerified":null,"unitsAsOf":"2026-07-08T00:00:00.000Z","unitsSource":[{"url":"https://newmarketpitch.com/blogs/news/humanoid-robotics-digit-deployment-tracker","label":"~75 units deployed, one high-duty site, four commercial agreements"},{"url":"https://www.geekwire.com/2026/digit-maker-agility-robotics-to-go-public-in-2-5b-deal-heres-what-the-filings-say-about-its-finances/","label":"$300M+ in booked multi-year revenue"},{"url":"https://www.agilityrobotics.com/content/agility-robotics-to-go-public-through-merger-with-churchill-capital-corp-xi","label":"Digit is commercially deployed with leading enterprises"}],"salesModel":"raas_lease","priceUndisclosedSince":null,"autonomyClass":null,"autonomyStatement":null,"autonomyStatementSource":null,"demoForensics":null,"exportControlClass":null,"minCommitment":null,"warrantyTerms":null,"serviceModel":null,"productionRateClaimed":null,"productionRateEvidenced":null,"teleopRatioDisclosed":null,"interventionRateDisclosed":null},"deployment":null,"company":{"id":"78e42c22-f8b8-4197-b71e-cdd6b64f9aac","name":"Agility Robotics","slug":"agility-robotics","description":"American humanoid robotics company best known for Digit, a bipedal warehouse/logistics humanoid. Among the earliest to pursue real commercial deployments (e.g., warehouse logistics pilots, and a reported Robots-as-a-Service agreement with Toyota Motor Manufacturing Canada). Operates a humanoid manufacturing facility ('RoboFab').","status":"going public via SPAC merger with Churchill Capital Corp XI (~$2.5B; expected ticker NASDAQ:AGLT; announced 2026-06-24)","founded":2015,"hq":"Salem, OR, USA","fundingTotal":"2501000000","type":null,"reviewStatus":"reviewed","lifecycleState":"active","supersededByCompanyId":null,"sources":[{"url":"https://www.agilityrobotics.com/","label":"Agility Robotics — company website","title":"Agility Robotics — company website","mediaType":"article","sourceName":"Agility Robotics","publishedAt":"2026-01-01"},{"url":"https://en.wikipedia.org/wiki/Agility_Robotics","label":"Agility Robotics — Wikipedia","title":"Agility Robotics — Wikipedia","mediaType":"article","sourceName":"Wikipedia","publishedAt":"2026-01-01"},{"url":"https://www.agilityrobotics.com/content/opening-robofab-worlds-first-factory-for-humanoid-robots","title":"Agility Robotics (official) - opening RoboFab, the world's first factory for humanoid robots (Salem, OR; 10,000+ units/yr capacity)","sourceName":"Agility Robotics (official)"},{"url":"https://www.geekwire.com/2025/agility-robotics-reportedly-raising-400m-for-humanoid-warehouse-robots/","title":"Agility Robotics raising $400M Series C for humanoid warehouse robots (~$1.75B pre-money; March 2025)","sourceName":"GeekWire"},{"url":"https://www.agilityrobotics.com/content/agility-robotics-announces-strategic-investment-and-agreement-with-motion-technology-company-schaeffler-group","title":"Agility announces strategic investment and purchase agreement with Schaeffler Group (2025)","sourceName":"Agility Robotics (official)"},{"url":"https://www.agilityrobotics.com/content/agility-robotics-appoints-peggy-johnson-as-chief-executive-officer","title":"Agility Robotics appoints Peggy Johnson as CEO (2024)","sourceName":"Agility Robotics (official)"},{"url":"https://www.agilityrobotics.com/content/gxo-signs-industry-first-multi-year-agreement-with-agility-robotics","title":"GXO signs industry-first multi-year agreement with Agility (June 2024)","sourceName":"Agility Robotics (official)"},{"url":"https://investors.gxo.com/news-releases/news-release-details/gxo-signs-industry-first-multi-year-agreement-agility-robotics","title":"GXO signs industry-first multi-year agreement with Agility Robotics (June 27, 2024)","sourceName":"GXO Logistics (investor relations)"},{"url":"https://www.therobotreport.com/agility-robotics-digit-humanoid-lands-first-official-job/","title":"Agility Robotics Digit humanoid lands its first official job (Spanx via GXO RaaS) (June 2024)","sourceName":"The Robot Report"},{"url":"https://www.therobotreport.com/schaeffler-plans-global-use-agility-robotics-digit-humanoid/","title":"Schaeffler plans global use of Agility Robotics Digit humanoid (2025)","sourceName":"The Robot Report"},{"url":"https://www.automationworld.com/factory/robotics/news/55251926/schaeffler-group-invests-and-agrees-to-purchase-agility-robotics-humanoids","title":"Schaeffler Group invests in and agrees to purchase Agility Robotics humanoids (2025)","sourceName":"Automation World"},{"url":"https://siliconangle.com/2025/04/01/humanoid-robot-creator-agility-robotics-targets-400m-funding-round/","title":"Agility Robotics targets $400M round at $1.75B valuation (Apr 1, 2025)","sourceName":"SiliconANGLE"},{"url":"https://time.com/collections/time100-ai-2025/7305848/peggy-johnson/","title":"Peggy Johnson (Agility CEO), TIME100 AI 2025 profile","sourceName":"TIME"}],"keyFacts":[{"label":"Robot","value":"Digit, bipedal humanoid for logistics/material handling"},{"label":"Distinction","value":"First commercial humanoid deployment (RaaS model)"},{"label":"Deployments","value":"GXO (Spanx warehouse, GA), Amazon testing, Toyota"},{"label":"Funding","value":"~$641M cumulative (Series C $400M, March 2025, ~$1.75-2.12B valuation; Series B $150M, 2022)"},{"label":"Backers","value":"DCVC, Playground Global, Amazon"},{"label":"Manufacturing","value":"RoboFab (Salem, OR), ~10,000 units/yr capacity"},{"label":"Fleet platform","value":"Agility Arc (cloud fleet management)"},{"label":"wikidata","value":"https://www.wikidata.org/wiki/Q107411744"},{"label":"wikipedia","value":"https://en.wikipedia.org/wiki/Agility_Robotics"},{"label":"SPAC merger","value":"Churchill Capital Corp XI, announced June 24, 2026"},{"label":"SPAC valuation","value":"$2.5B"},{"label":"SPAC gross proceeds","value":"$620M+"},{"label":"Booked revenue","value":"00M+ multi-year (RaaS)"},{"label":"RaaS fleet","value":"approximately 1,000 robots"},{"label":"Fremont training facility","value":"60,000 sq ft Digit training center in Fremont, CA (opened July 2026)"},{"label":"Customer pipeline","value":"30+ companies in deployment talks (July 2026)"},{"label":"Digit v5","value":"Expected fall 2026; will sense humans and operate outside robot-only zones"},{"label":"GXO tote milestone","value":"100,000+ totes moved by Digit at GXO logistics facility"}],"aliases":["Agility","Agility Robotics Inc","Digit robot","Agility Digit","Cassie robot"],"collisionRisk":"low","reviewNote":null,"atsProvider":"greenhouse","atsSlug":"agilityrobotics","factoryLocations":null,"manufacturingCapacity":null,"orgType":null,"burnSignal":null,"litigationEvents":null,"insurancePostureDisclosed":null,"unitEconomicsDisclosed":null,"createdAt":"2026-05-25T17:24:17.665Z","updatedAt":"2026-07-18T21:05:40.761Z"},"derived":{"status":"active"},"sources":[{"id":"17ac73c2-a641-4695-9354-f6645a4b9519","incidentId":"f34c0007-2c91-4722-a744-56b32f67fb11","url":"https://www.techtimes.com/articles/290843/20230426/agility-robotics-digit-warehouse-bot-collapses-20-hours-live-demos.htm","label":"Tech Times","publishedAt":null,"notes":null,"title":null,"sourceName":null,"mediaType":"article","videoId":null,"channel":null,"durationSec":null,"timestampSec":null,"createdAt":"2026-06-04T19:47:30.513Z","updatedAt":"2026-06-04T19:47:30.513Z"},{"id":"75bf8709-d385-415d-b648-8a53d36bc8b0","incidentId":"f34c0007-2c91-4722-a744-56b32f67fb11","url":"https://spectrum.ieee.org/falling-robots","label":"IEEE Spectrum","publishedAt":null,"notes":null,"title":null,"sourceName":null,"mediaType":"article","videoId":null,"channel":null,"durationSec":null,"timestampSec":null,"createdAt":"2026-06-04T19:47:30.513Z","updatedAt":"2026-06-04T19:47:30.513Z"}],"responses":[],"statusEvents":[],"jsonLd":{"@context":"https://schema.org","@type":"NewsArticle","@id":"https://registry.deploy.report/incidents/agility-digit-promat-collapse-2023","url":"https://registry.deploy.report/incidents/agility-digit-promat-collapse-2023","headline":"Agility Digit collapsed mid-pick during a live ProMat 2023 warehouse demo","description":"At ProMat 2023 (Chicago, Mar 20-23 2023), after more than 20 hours of live demonstrations, an Agility Digit stopped mid-pick and fell. Agility attributed it to a previously-unseen arm encoder bug and subsequently patched the behavior so the arm freezes and the robot stays upright rather than falling. No injury or third-party damage. Bar note: a documented demo malfunction (not an operational deployment injury), included for its named root cause and shipped vendor remediation. Cap-flag: exact day within ProMat undetermined.","identifier":"f34c0007-2c91-4722-a744-56b32f67fb11","datePublished":"2023-03-21T12:00:00.000Z","articleSection":"malfunction","publisher":{"@id":"https://deploy.report/#organization"},"author":{"@id":"https://deploy.report/#organization"}},"framework_metadata":{"framework_schema_version":"0.1.0","verification_status":"verified","maturity_stage":null,"lifecycle_state":null,"architectural_position":{"cohort":null,"sub_cohorts":[]},"within_cohort_verified_vs_claimed_pair":null,"cap_flags":[],"verification_depth":{"sources_count":2,"primary_source_types":["secondary-industry-publication"]}}}